Measuring system

ZOLLER Genius Pilot 4 threadCheck

ZOLLER genius 3 threadCheck – CNC measuring and setting device for threading and cutting tools, year of manufacture 2016

The machine is in technically perfect condition and fully functional.

THE STRENGTHS – WHAT DISTINGUISHES THE threadCheck FROM THE genius
- One machine for all measuring tasks: The threadCheck can do everything the genius can, and with the appropriate adapter holders, it can also perform setting and measuring tasks like a venturion or smartCheck – instead of two or three devices, one is sufficient.
- The threading specialist: The 6th CNC axis and the pivoting optics carrier (± 30°) align the optics with the helix angle. Thread drills, milling cutters, and thread forming tools are measured without distortion, contact-free, and with µm precision – the genius cannot do this.
- Threading programs without programming: Flank diameter, pitch, flank angle, lead angle, back taper, taper; metric, UNC/UNF, Whitworth, trapezoidal, and round threads.
- Grinding wheels and grinding wheel packs are detected and automatically measured via type selection (MP 410).
- Fully automatic, operator-independent measurement with test protocol – reproducible, documented, and ensuring reliable handling of complaints.
- Spindle ace: Run-out ≤ 0.002 mm, changeover accuracy 0.001 mm (according to the manufacturer).
- Full enclosure protects against dirt and stray light – can be used directly in production instead of in the measuring room.

TECHNICAL DATA
- 6 CNC axes · Tool length Z max. 600 mm · Tool diameter D max. 310 mm · Y-axis ± 50 mm
- Connection 1 kVA, 230 V, 50 Hz · Compressed air 6 bar ± 10 % · Weight approx. 723 kg · gray

EQUIPMENT
- Software update 2023 to Windows 10 with pilot 4.0 V1.19
- Optics carrier genius 4 1:1/HR70, through-light camera 1:1/HR70, top-light camera HR70 with LED lighting, CNC pivoting device
- HG spindle ace size I/AF/HLG with autofocus, hollow encoder for high-resolution C-axis
- Operating unit cockpit-pilot with 23" touch display, keyboard, mouse · Control cabinet ventilation
- Software threadCheck with photorealistic input dialog and protocol on monitor and printer
- Measuring program package inspectionPremium (target/actual comparison, item statistics, cost analysis, TMS “Silver”)
- MP 212 flank diameter · MP 370 thread former · MP 851 first full tooth · MP 410 grinding wheels/packs · Macro editor lasso
- Collet set Ø 4–16 mm (10 pieces) · Extraction tool · Color laser printer

SERVICE AROUND THE MACHINE
On request, complete technical support from a single source – according to individual agreement: Software upgrade · Installation and commissioning · Operator training · Support during operation · Demonstration · Warranty according to agreement.

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PROCESSING
Machine in transit, delivery from 16727 Velten near Berlin · FCA Velten including loading · 100% advance payment · Delivery date by arrangement · Inspection by appointment. Data sheet attached as a PDF.

Technical data according to manufacturer’s documents and information from the previous owner (information provided, no agreement on characteristics within the meaning of §§ 434, 443 BGB). We will confirm individual values bindingly during the inspection. Errors and prior sale are reserved.

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